Overview
Chlorinated rubber coatings are built on chlorinated polymer chemistry that delivers a very broad chemical resistance with excellent adhesion and rapid recoating. They are the classic heavy-duty coating for marine, offshore and chemical environments.
The chlorinated family covers two related chemistries. Chlorinated rubber uses a solution copolymerised rubber binder with high chlorine content. Chlorosulphonated polyethylene (CSPE) goes further, combining chlorine with sulphonation to produce a polymer with outstanding resistance to acids, alkalis, oxidation and ozone.
Delshine supplies the complete system: anticorrosive primers, intermediate coats and finishes in high-chlorinated polyethylene, chlorinated rubber, and vinyl perchloride, plus the specialised aluminium and boot-topping grades used on ship hulls and offshore structures.
Product identification
The identifiers below are the ones printed on the drum and quoted on the purchase order. Always order and dispatch by code, because the grade and the zinc or temperature variant cannot be inferred from the trade name alone.
| Product code | DS-806 |
|---|---|
| Trade name | Acrylic Modified Vinyl Perchloride Finish |
| Category | Chlorinated coatings |
| System role | Topcoat - exposed finish of the system |
Where this product is used
- Marine hulls, boot topping and topside coatings
- Offshore platform and jacket protection
- Chemical plant and process equipment in aggressive atmospheres
- Water tanks, clarifiers and effluent treatment structures
- Steel bridges and infrastructure exposed to salt and pollution
- Mining and mineral processing equipment
- Storage tanks and bunds handling fuels and solvents
- Cold-formed and galvanised steel structures
How it works in the coating system
The topcoat is the visible, exposed layer of the system. It provides the colour, the gloss and the final resistance to weathering, UV, chemicals and mechanical wear — the properties the specifier and the owner actually see and rely on.
Because it is the only coat fully exposed to the service environment, the choice of topcoat chemistry is the single decision that most affects how a coating system ages. A system that is under-specified at the topcoat will look good on day one and disappoint in five years.
Purpose in the system: The final coat of the system, applied over the intermediate coat.
Technical properties
The values below are the typical published range for this product family. The exact figures for your batch are confirmed on the batch certificate and the current technical data sheet.
| Role in the coating system | Chlorinated rubber / CPE / CSP coating — primer, intermediate or finish |
|---|---|
| Volume solids | 40–65 % |
| Mixing ratio by volume | Single component; stir before use |
| Typical dry film thickness | 40–60 µm per coat |
| Theoretical coverage | 6–12 m²/litre per coat |
| Application methods | Conventional spray · brush · roller |
| Application temperature window | 5–40 °C, minimum 3 °C above dew point |
| Suitable substrates | Prepared steel, aluminium and galvanised steel |
| Finish / appearance | Semi-gloss, mid-gloss or matt; iron red and aluminium tints |
| Principal resistance | Corrosion, salt spray, moisture, alkalis |
| UV resistance | Good — the chlorinated family holds colour and gloss well |
| Adhesion to prepared steel | > 4 MPa pull-off on prepared steel |
| Salt spray performance | > 2,000 h in salt spray for the full system |
| Chemical resistance | Good against alkalis, weak acids and mineral oils |
| Abrasion resistance | Moderate; not for high-wear areas |
| Flash point | 5–20 °C |
| Shelf life | 12–24 months unopened |
| Density | 1.15–1.45 g/cm³ |
| Pack sizes | 1 kg–20 kg kits; 200 kg drums |
Surface preparation
- Abrasive blast steel to Sa 2½ (ISO 8501-1). Chlorinated coatings depend on mechanical key and will not perform over rust or mill scale.
- Ensure the surface is completely free of soluble salts by washing with fresh water before final abrasive blasting.
- Remove all oils, greases and contaminants with solvent cleaning and a clean wipe-down immediately before coating.
- Round edges to at least 2 mm radius and grind welds and drainage holes smooth.
- Control the environment strictly: substrate above the dew point by at least 3 °C, air temperature above 10 °C, relative humidity below 75%.
- Check the substrate for sharp edges and thinwalled sections that may sweat during application — these need extra care with film build.
Application procedure
Apply by spray for the best appearance and film uniformity, by roller for large flat areas, or by brush where access is restricted.
Aim for a consistent wet film across the whole area. Overlapping passes should be kept wet to avoid a lap line in the finish.
Plan the work so that the coating is applied in manufacturable quantities — a full kit should be mixed and used within the pot life, and any surplus should be discarded rather than saved.
Mixing, ratio and induction time
Two-pack finishes are mixed at the ratio stated on the data sheet, commonly 4:1 or 5:1 by volume for epoxy and 3:1 for polyaspartic and acrylic polyurethane. Use a proper mixing gauge — a mix that is even a few percent off ratio will cure differently and may not meet the published properties.
Cure, recoat window and service readiness
Surface dry in 2 to 6 hours, recoatable in 12 to 24 hours, and fully cured in 7 days. Do not place the structure into service, immersion or heavy loading before full cure, even though the surface will feel dry much earlier.
Coverage and thickness calculation
Typical dry film thickness is 60-100 µm for a conventional finish and 40-60 µm for a high-build polyurethane finish. At 80 µm, one litre covers roughly 8-10 m². Two coats are usually specified where colour, gloss uniformity or coverage hiding matter.
Technical note. Coverage (m²/litre) = (volume solids × 10) / DFT (µm)
Worked example
| Specified DFT | 50 µm |
|---|---|
| Volume solids | 55 % |
| Theoretical coverage | 11.00 m²/litre |
| Total for the area | 100 m² → 1100.0 litres |
Advantages
- Excellent resistance to acids, alkalis, salts, oils and many solvents.
- Outstanding resistance to oxidation, ozone and ultraviolet exposure, with good retention of gloss in exterior service.
- Fast drying with short recoat intervals, which allows a full system to be applied in a single shift.
- Very good adhesion to steel, concrete and properly prepared surfaces, including over rust-tolerant preparation grades.
- Good flexibility that resists cracking on structures subject to vibration and movement.
- Compatible with a wide range of blast-cleaning standards, making specification straightforward.
Limitations and precautions
- Chlorinated coatings are sensitive to strong solvents and certain ketones — test compatibility before recoating.
- The binder is sensitive to heat; some grades soften and lose properties above 80-90 °C.
- Sub-surface preparation over welds and edges is critical because these coatings are thin and hard.
- Colour and gloss retention can degrade faster than aliphatic polyurethane in highly aggressive chemical exposure.
- Not recommended for submerged service on potable water without a specific approved grade.
Storage and shelf life
- Store in original sealed containers in a cool, dry, ventilated store between 5 °C and 30 °C.
- Keep away from direct sunlight and heat; chlorinated solvents have a relatively low flash point.
- Keep containers tightly closed to prevent solvent loss and contamination.
- Rotate stock first-in-first-out and observe the labelled shelf life.
Safety, PPE and ventilation
- Chlorinated coatings use strong solvents. Work in well-ventilated areas and use an organic-vapour cartridge respirator.
- Wear chemical-resistant gloves, goggles and antistatic clothing; remove ignition sources in the coating area.
- Observe the flash point — keep flames and hot work away from the application area.
- Wash with soap and water after skin contact and seek medical advice for persistent symptoms.
- Collect and dispose of solvent waste through a licensed contractor.
Quality control and inspection
- Check colour and gloss against the approved sample or RAL reference before starting the full area.
- Measure DFT and check for thin spots, particularly over welds, edges and connections.
- Inspect the finished surface for lap marks, sag, orange peel, dust inclusion and solvent entrapment before accepting the coat.
Pricing and how to order
Delshine quotes this product per square metre at a specified dry film thickness, or per drum/litre depending on the project. The material cost is usually the smallest part of the installed cost — surface preparation, access and application labour dominate. Send us the substrate, the service conditions and the required DFT and our technical team will return a full system recommendation with a firm price.
Chlorinated coatings are priced per square metre at a specified dry film thickness, with the number of coats being the main cost driver. The material price is moderate but preparation on a marine or offshore structure can exceed the coating cost several times over, so specify preparation explicitly in the contract.
Frequently asked questions
The questions below are the ones our technical team is asked most often about this product family.
What is chlorinated rubber coating used for?
Chlorinated rubber and CSPE coatings are used wherever a coating must survive aggressive chemicals, salt and ozone: marine hulls, offshore platforms, chemical plant equipment, water treatment structures and steel infrastructure. They are particularly valued in the marine world because they combine chemical resistance with the flexibility to tolerate hull flexing and vibration.
Is chlorinated rubber coating safe for drinking water?
Not in general. The standard chlorinated grades are not approved for potable water contact. For potable water tanks, specify a certified system such as DSEH-701 epoxy drinking water coating, which carries FDA approval for that specific application.
How many coats does a chlorinated rubber system need?
A typical heavy-duty system is one anticorrosive primer at 60-80 µm, one intermediate coat at 100-150 µm and one finish coat at 60-80 µm. On submerged hull areas, an additional anticorrosive coat is normally required because these areas take the most mechanical damage.
What surface preparation does chlorinated rubber need?
Abrasive blasting to Sa 2½ is the standard. Chlorinated coatings are thin and hard, so they depend heavily on mechanical key. Hand and power tool preparation to St 3 is acceptable for some structures, but expect a reduced service life and test the adhesion on a trial area first.
Can chlorinated coatings be applied over epoxy?
Yes, but the surface must be prepared. Existing epoxy should be abraded to a matte finish, all residues removed, and the compatibility confirmed with the technical data sheet. Applying a solvent-borne chlorinated coating over an epoxy can soften or lift the epoxy if the solvent attacks it.
How fast do chlorinated coatings cure?
They are fast-drying — typically touch-dry in 2-4 hours and recoatable within 6-24 hours depending on the grade, film thickness, temperature and ventilation. Full cure takes longer, so allow adequate ventilation before the structure is closed up or immersed.
Related products
These products are normally used in the same system as the product described above.
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